A step by step
build up to building a Hyper-Pak.
First clean the the block and check for core shift as well as cylinder
wall thickness. The best way to check for core shift between the combustion
chamber and cylinder bore "as much as 0.020-0.030 inch can be caused by
manufacturing"
Mount the head to an empty block and outline the cylinder bores with a scratch
awl another thing to use is machinist dye for obvious core shifts. If
possible you can use an abrasive disc to get the protrusions out. The slant six
head is extra thick, therefore the heads can be safely milled up to 0.100 inch
which will give your compression a dramatic boost from 8.4 to 9.2:1 ratio.
The crankshafts from 1961-1968 used a small pilot 1.960 od 1.530 id. They were a
forged casting as well. Crankshafts after 68-76 used the large pilot 2.160 od
1.805 id and are all forged castings. Crankshafts after 76 were all cast
crankshafts and are not recommended for high R.P.M engine builds.
Connecting rods from 1961 to pre 1976 are all forged and are excellent for a hp
build up. A lot of horsepower can be obtained by installing oversize valves and
blending the bowl areas. Use the bigger valves 1.70 intake and 1.44 exhaust
which will give you roughly 5% over the stock valves. 1.62 intake and 1.36
exhaust. on the camshaft you can use the 71-76 camshafts which have a 244
duration and a lift of .406 intake and .414 exhaust. The settings for this
camshaft are .010 intake and .020 exhaust.
You can use a 464/276 duration camshaft. Remember that when choosing the more
radical cams anything over the 280 duration will require the pistons to be
notched.
The valve springs are Mopar Performance part # p4120249; these are single
springs with a damper installed ht.1.67/1.70 od 1.50' wire diameter is .206 lift
range for these springs are .430/.500" and are chrome.
Use a water cooled 4-barrel the original Hyper-Pak intake will not clear the
power booster and master cylinder in the Dodge pick ups that have disc brakes.
The carb Holley 4 barrel 4160 series which is recommended for engines in the
150-300 displacement; it has a 390 cfm rating which will work well with street
and strip usage.
Use a Chrysler big block lower gear and chain and ordered a sealed power top
gear pn-223-338. A windage tray will free up close to 15 extra horsepower.
A high-volume oil pump will give you 50 psi at all times which is more
then adequate and well worth the money.
For the exhaust use split headers with dual 2/1/4 inch pipes that feed into
Dynomax glass-packs. The A-833 4-speed backs the Hyper-Pak along with an 8/1/4
3:91 sure-grip.
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